FixorFish wrote:
The most overlooked plywood for such boat projects, as well as many other things, is BALTIC BIRCH (only as 5'x5' sheets originally, but now in 4x8, as well, import from... the Baltic region, of course) and the domestically (Oregon !) produced APPLEPLY (in rather short supply lately & Timber Products won't give a specific reasoning ?!?), similar to BB, in that it is made of millimeter-thick plies (1/2" is 9-ply, 3/4 is 12-ply) almost totally void-free and WATERPROOF GLUE !
1/2" 4'x8' is $105 right now, just called my local yard.
I have been using BB ply for drawers, as well as any weather-exposed plywood needs... like boats !, for 40+ years, no complaints and it's so well manufactured, that it not only doesn't warp or delaminate, but can be machined quite well. Usually just rabbet the corners and glue and pin with an 18ga. gun, but have even "dovetailed" it, using a jig. Also doesn't need edgebanding, as it is "void-free" and kinda pretty as exposed "edge grain".
I would still use some type of sealer for using it in a boat. My go-to for that, is "Daly's Ship 'n' Shore" or Daly's "Seafin", both soak in, rather than form a film that would be susceptible to chipping or peeling, not cheap stuff... but what is these days ?
Find a lumberyard that supplies cabinet makers (NOT your 2x4, 4x4 guys or a big box store)and you'll find Baltic Birch ply, some are available prefinished with UV-cured "lacquer" finish (haven't used that version).
Big fan of the PVC "lumber" (at Lowe's and Home Depot)for boats, but have yet to see any sheetgoods available locally. Spendy, but worth it, imo.
Have used it on 2 of my boats, love its no mold, no rot, no paint (unless you wanna go with something besides white, used it on exterior casing/trim that I painted with acrylic latex, 5+ years on... looks the same as the day I finished) no absorption traits. Even routs, drills and holds screws well.
Between my little "fleet" of boats and all my buddies who want some customized add-ons for THEIR boats, that seems to be where my woodworking skills go these days.
Glad of it.... last big kitchen/pantry/dining room contract, before retirement, had 56 drawers and 89 doors, all told ! Nice paycheck at the end, but damn..... that's a lot of cutting, sanding, finishing and fitting. Don't miss the long hours and deadlines, in the least.
Good luck on your project !
The most overlooked plywood for such boat projects... (
show quote)
I appreciate your input and I am going to see what I can dig up locally. I want to keep cost and weight down but don’t want to take shortcuts either so trying to find that sweet spot the best bang for my buck. Thanks